| SIFTERS: |
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In-Line Pressure Sifter
- Sanitary cast aluminum machined housing
- 10 Mesh sifting screen
- Up to 100 pounds per minute capacity for hard wheat flour
- 1 HP TEFC 230/460 volt 3-phase motor
- Cleanable tailings chamber
- Custom inlet and discharge adapters
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Centrifugal Rotary Pressure Sifter
- Sanitary stainless steel frame and body construction
- Various mesh sizes available
- Up to 200 pounds per minute capacity
- 3 HP motor.
- Rotor shaft triple-seal bearing isolation chamber with separate modular main bearing pack assembly
- Twin belt-drive with OSHA approved belt guard
- Inspection windows for screen inspection without shutting system down
- Electrical interlocks on all access doors and tailings discharge connected to main control panel
- 3-1/2 gallon tailings chamber
- Inlet and discharge adapters
- Quiet operation with no external moving parts or gyrating machinery
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| WEIGH HOPPERS: |
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Weigh Scale Hopper Assembly
- Sanitary stainless steel fully welded, ground, and polished construction
- Available in a range of capacities
- Removable clean-out access cover for ease of cleaning, inspection and sanitizing
- 60-degree discharge cone with pneumatic vibrator and top-mounted vent sock for reliable and consistent discharge
- Mounting flanges for top-mounted down diverter valve and base-mounted butterfly valve assemblies
- 3 mechanically mounted and isolated beam-type load cells support hopper securely and reliably (without the need of safety cables or suspension systems) and are terminated to an electronic summing box
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WEIGH HOPPERS Discharge Options: |
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Swivel Discharge Chute
- Equipped for ease of discharge into individual or multiple bowl mixers
- Machined aluminum swivel assembly
- Aluminum adapter and 10” discharge tube
- Discharge sleeve and all installation hardware
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Gravity "Y" Discharge Assembly
- Dispense ingredients into multiple location
- Precision-machined cast aluminum valve body
- SS hinged valve disc for long life and trouble-free operation
- Fast-acting 120-volt electric solenoid is controlled and phased by system control panel for programmable operation to maximize air-slide operation and effectiveness
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| BAG DUMPS SUPER SACK: |
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Super Sack Unloader and Bag Dump Station
- Bag Dump Station, 48” wide x 84” long and 55 ½” high
- Capacities up to 1000 lbs
- Fabricated from 11 gage stainless steel
- Equipped with fluidized base
- Pulsejet Dust Collector with completely enclosed fan motor
- Feeder Valve, complete with inline gear motor
Aeration Valve, 2 ” solenoid operated.
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| PROCESS VALVES: |
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Down Diverter Valves
- Mounted on top of weigh hopper
- Cast aluminum valve body with precision diverter connections
- Sanitary design with pneumatic rotary actuation
- Solenoid operation with position verification limits integrated with main control panel and monitored for system operation integrity and safety
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Weigh Hopper Discharge Valve Assembly
- Machined cast aluminum valve body with stainless steel closure disc for sanitary operation and tight seal
- Integrated air valve for simple and reliable discharge vibrator contro
- Pneumatically actuated with 120 volt solenoid
- Connection sleeve and all installation hardware
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Aeration Chamber Charge Valve Assembly
- Connected to both indoor and outdoor storage bins
- Precision-machined cast aluminum valve body
- SS hinged valve disc for long life and trouble-free operation
- Fast-acting 120-volt electric solenoid is controlled and phased by system control panel for programmable operation to maximize air-slide operation and effectiveness
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High-Volume Rotary Air-Lock Feeder Valve Assembly
- For dispensing of bulk ingredient at discharge of storage bin
- Sized according to specified rate
- Rotary vane-type blow-through valve operation for accurate and consistent metering of flour discharge into conveying system
- Cast iron valve body with precision-machined steel rotor and double high-pressure shaft seals
- 1/2 HP TEFC 230/460 volt 3-phase gear motor
- Chain-drive operation with OSHA approved safety guard
- Includes all connection adapters and hardware for conveying line
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| AUTOMATED SYSTEM CONTROLS: |
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System Control Panel
- Integrated Allen Bradley PLC controls and I/O
- Touch screen operator interface (HMI) that allows you to visually see entire system operating status
- Main circuit breaker to lock-out entire system, as well as branch circuit protection
- All motor controls, overload protection, PLC and other components are all pre-wired and terminated to numbered terminal blocks to match the provided electrical diagrams
- System configured to proposal with the ability for future expansion of additional Bins and use points
- NEMA 12 enclosure is Class II, Division 2, Group G
- Internally supplied 120-volt control voltage
- 230/460-volt 3-phase power required by customer
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Inventory Control
- Digital inventory system provides net weight of material in bin
- Monitor deliveries and consumption
- Heavy-duty load cell beams installed in bin base
- Modular load cell assembly allows leveling calibration, service and replacement of load cells without lifting bin
- Load cells installed with integrated summing box
- Digital display meter than can be remotely located
- Add more flexibility to lot control and inventory management
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Integrated Digital Electronic Batching Scale
- Stainless steel NEMA 4X enclosure with operator controls
- Provides reliable and consistent batching and is pre-configured for up to 6 bins for more flexibility and lower cost expansion plans
- Large numeric LED display with operator controls including numeric and function keypad, load/dump, call/cancel, and manual/auto call functions
- Auto pre-act function continues to make small adjustments between calls for better accuracy.
- Quick and easy scale calibration.
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| BLOWER PACKAGE: |
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Conveying Blower Assembly
- Heavy-duty positive displacement rotary blower unit with convey line adapter flanges and hardware
- CFM range 52.6 to 346.2
- Pumps from 3 to 25 hp or larger
- For large blowers full size silencers can be placed on both intake and exhaust ports for maximum noise reduction (compared to less effective filter-silencer units)
- Air inlet filter assembly
- Manifold with pressure gauge to monitor system-conveying pressure and safety pressure switch integrated with main system controls prevent system clogs due to high pressure
- Safety check valve to protect blower from back-flow
- Multiple belt drive with OSHA approved safety guard
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Aeration Blower Assembly & Fluidizing System
- Heavy-duty high volume centrifugal blower unit
- Welded steel mounting frame
- Intake silencer/filter assembly
- Quiet operation
- All aeration piping, brackets, flex-connections and installation hardware
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